CUTTER WITH SCREENER/ SEPARATOR

Product Description

This machine combines a cutter with a vibrating screener/separator for food materials such as supari, grains and nuts. The cutter reduces the material to the required size; the attached vibrating screener/separator helps clean and sort the output according to the selected screen. Actual size distribution and throughput depend on the material, incoming feed and agreed screen configuration.

Suitability depends on material type, incoming size, moisture, target size or fractions, required feed rate and operating conditions. Share these details for a configuration review; the listed capacity variants should be confirmed for the specific material and process.

Product Details

Variant - 1

  • Capacity – 250 KG/Hour.
  • M.S. Body.
  • 5 HP 1440 RPM Motor.
  • With Electronic Control Panel.

Variant - 2

  • Capacity – 500 KG/Hour.
  • M.S. Body.
  • 10 HP 1440 RPM Motor.
  • With Electronic Control Panel.

Variant - 3

  • Capacity – 1 TON/Hour.
  • S.S. Body.
  • 12.5 HP 1440 RPM Motor.
  • With Electronic Control Panel.

How cutting and screening work

The cutter reduces the incoming material to smaller pieces. The attached vibrating screener/separator helps clean and sort the cut output by the selected screen configuration. Actual size distribution and throughput depend on the material, feed condition, cut setup and screen; the screener alone does not guarantee uniform pieces.

  1. Confirm the feed material, incoming size and moisture, target size fractions and required process rate.
  2. Feed the material through the arrangement supplied for the selected model.
  3. The cutter reduces the material; its exact cutting action and settings depend on the machine configuration and product.
  4. The cut material passes to the attached vibrating screener/separator, where the selected screen helps separate and sort fractions.
  5. Collect the fractions through the agreed discharge arrangement; confirm any rework or recirculation requirement separately.
  6. Check the output with a representative sample and confirm the selected configuration and expected rate in the technical offer.

Main assemblies and construction

  • Cutter assembly: performs the size-reduction step. Blade/rotor design, clearance and adjustment details are not listed on this page; confirm the supplied model and drawing.
  • Vibrating screener/separator: supports screening and sorting after cutting. Screen aperture, deck arrangement and discharge layout are configuration details to confirm.
  • Drive and control panel: the product details list motor options and an electronic control panel for each variant. Confirm exact motor/control arrangement for the selected model.
  • Body construction: the listed variants specify M.S. body for Variants 1 and 2 and S.S. body for Variant 3. Confirm exact grade, product-contact surfaces and finish for the application.
  • Feeding, guarding and cleaning: the current page does not specify these arrangements. Agree access, cleaning method and safety provisions in the approved drawing and offer.

Frequently Asked Questions

What affects the cutter's output rate?

Material hardness and moisture, incoming size, target cut, feed consistency and selected screen all affect actual output. Treat the page's listed capacities as variant information and confirm the rate for the intended product and setup.

Does the screener guarantee uniform piece size?

No. The screen separates material according to its aperture, while the cutter and feed conditions affect the cut distribution. Confirm results using a representative sample and the selected setup.

How should the screen be selected?

Start with the incoming material, target fractions, desired separation and required feed rate. Confirm the available aperture and screen arrangement with Thermocare for the specific product.

What details should I share for selection?

Share the material, incoming size and moisture, target size or fractions, required rate, screen aperture if known, operating hours, available utilities and cleaning requirements.

Discuss your cutter and screening requirement: Share the material, incoming and target size, feed rate, moisture and screen aperture if known. Contact Thermocare, call +91 79916 56592 or +91 96705 15151, or WhatsApp either number: +91 79916 56592 / +91 96705 15151.